Triple Scissor Extender: A 6-DOF Lifting and Positioning Robot for Autonomous Aircraft Manufacturing

In order to provide a lightweight and versatile robotic solution for quickly and accurately installing fasteners inside of commercial aircraft as they are being manufactured, we explored a 6 DOF robotic mechanism for reaching high ceilings and positioning an end-effector. The end-effector is supported with three scissor mechanisms that extend towards the ceiling with 6 independent linear actuators moving the base ends of the individual scissors. The top point of each scissor is connected to one of three ball joints located at the three vertices of the top triangular plate holding the end effector.

When the TSE is fully contracted the whole structure becomes compact, making it easy for transportation. At full extension, the device height becomes many times greater than its original height (like a traditional 1-DOF aerial scissor lift commonly used for maintenance, assembly, and construction), allowing it to reach high ceilings and walls.
Height

The use of scissor/pantograph mechanisms enables the TSE to achieve a larger height range than most other 6-DOF parallel robots that use traditional piston-like actuators.

Motion2

Coordinated motion of the 6 linear actuators at the base allows the end-effector to reach an arbitrary position with an arbitrary orientation.


Publications: 

  • Gonzalez, D.J., and Asada, H.H., “Triple Scissor Extender: A 6-DOF Lifting and Positioning Robot“, Proceedings of the 2016 IEEE International Conference on Robotics and Automation, pp. TBA, Stockholm, Sweden, May 2016.

This work is sponsored by The Boeing Company.